Custom Truck Bed Build

Custom 80/20 Truck-Bed Drawers: Lightweight, Modular, and Built to Last

At Rocky Mountain Motion Control, we love bringing our clients' creative ideas to life. Recently, we had the pleasure of designing and building a set of custom truck-bed drawers using the 80/20 modular framing system. Our client had already built a roof rack out of 80/20 and loved its lightweight, versatile design. Naturally, they wanted to extend the same modular approach to their truck-bed storage to keep their recovery gear and other items organized, secure, and protected from the elements.

Designing the Ultimate Truck-Bed Drawers

The project began with a collaborative design session where we helped the client sketch out their vision and took precise measurements. Their goal was to maximize the utility of their truck bed while keeping their gear safely stored. Since the addition of a rooftop tent made the truck bed partially exposed, the drawers also had to be weather-resistant.

We crafted the drawers using 1" x 1" black 80/20 profiles for a strong yet lightweight frame, with ABS Haircell panels providing a sleek and durable finish. The base of each drawer was constructed from aluminum, offering an excellent balance of strength and weight savings. The drawers extend an impressive 5 feet and can support up to 500 lbs, making them ideal for heavy-duty applications.

Adapting to Challenges

During the build, we encountered a challenge: the height of the truck’s tailgate was slightly too high for the original design. Thanks to the flexibility of 80/20, we quickly adapted by adding adjustable feet to raise the system to the perfect height, ensuring smooth operation and proper clearance.

Built to Withstand the Elements

To enhance durability, we added a waterproof HDPE panel top. Not only does this protect the gear from rain and snow, but it also creates a strong, functional surface that can support weight—ideal for standing or loading additional items.

For added security, we equipped the drawers with locking key latches, ensuring the contents are safe and secure. Whether parked at a campsite or in the city, the client can rest easy knowing their gear is protected.

The Final Product

The result was a sleek, modular, and heavy-duty solution that exceeded expectations. The 5-foot extension provides easy access to gear, while the 500-lb weight capacity ensures maximum utility. From recovery gear to miscellaneous tools and equipment, the client now has a durable, organized system that seamlessly integrates with their existing 80/20 roof rack.

Why 80/20?

The beauty of 80/20 modular framing lies in its adaptability and strength. Whether you’re designing a roof rack, drawers, or any other custom solution, its lightweight aluminum construction and endless configuration options make it perfect for innovative projects like this one.